I made a bench with curved tapered legs. The base of the leg was 1 3/4 inch so I needed a tall bit. i chose a CMT flush bit with a top bearing 2″ l ,1 3/4 dia., 1/2 shank. I cut the blanks 1/8″ from the line and taped the template to the blank. I set the speed of my table mounted P.C. 890 to 16k rpm. The wood was soft maple. The finished faces were not as smooth as I had hoped for. I did not try to remove the entire 1/8″ but made several passes. The arc was so gentle I did not think I needed to worry about tear out from grain changes. But the CMT left some tear out and left me with a lot of sanding to do. I believe what I really need is a template bit and not a flush trim. I am looking at a Whiteside 3019 which is 1-1/8 dia. instead of the CMT’s 3/4 dia. I am thinking the extra beef may improve the finished cut . Am i correct? What is the proper speed for such a bit and is the P.C. 890 capable enough to cut a 1 3/4 thick blank? My second question has to do with judging a board before commiting it to a project. I try to look at the wood carefully before cutting for faults and pleasing grain,etc. but the apron on my bench has a 3 inch wide shadow with straight vertical lines defining the shadow. I did not notice this until I had the first coat of Gen Finishes Oil based Poly on the wood. This was a board that i planed myself and never noticed this shadow. It may be a sticker stain because it is so linear. Is it unusual for this shadow to show up only after finishing? Is there a way to precheck a board,say,with a damp rag or mineral spirits to bring out these types of hidden faults? thanx for any suggestions.
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Replies
Concave Spokeshave Time ?
http://www.leevalley.com/us/wood/page.aspx?p=49142&cat=1,50230&ap=1
Rough routing
A larger bit, IMHO, will always give a smoother finish because of the angle of attack. like using a low angle plane. A spiral bit with guide bushing will give a better cut (more shearing) Another help is to rough the leg to within 1/16" of finishes size by use of either stepped bearings of guide bushings and the finish the cut by routing with the grain and climb cutting with the grain of necessary. TO BE DONE VERY CAREFULLY. Another thing to check is bit run out, PC collets are prone to run-out more than people expect. Check with dial indicator, .005 - .010 can be expected with that long of a bit.
The streaks maybe a section of "curly" which tends to "pop" when finished. Your precheck method will work, but I use alcohol or raking light.
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