Last week I posted a note asking for Ron Hock’s web site. (Thanks again to all who replied.) I’d heard he was making replacement blades for the Stanley #80. He does. But, for the price of his blade (with shipping) I could buy a brand new #80. I am NOT kidding! I object to that for some reason; but my #80 still needed a new blade.
I picked up my 80 for two dollars quite a while ago at a garage sale. Even though it showed signs of heavy use, it had that sad, dismal, dirty look of a tool that hasn’t been loved. The previous owner(s) had never tuned it up. There was even paint on the casting where the blade is bedded; and the blade was totally FUBAR, corrosion stained, pitted and filed so the edges weren’t parallel.
I finally got around to fixing it up this last weekend. But I still needed a blade. Three or four years ago I bought a set of card scrapers at a woodworking show. The heaviest one was so thick I never used it–never even burnished a hook on it. So I cut it half and made two blades out of it for the 80.
I spent the better part of the weekend filing, fitting, forming and fettling.
This morning I could wait no longer; I burnished the edge and formed a hook on one of my two new blades, and took the scraping plane for a test drive on some nasty walnut. It worked like a champ! Ha to Ron Hock (though I have his irons in my #3 smoother, my jack plane and one of my block planes).
Now pardon me, please, I have something to do: I hope I don’t hurt my shoulder patting myself on the back.
Alan
Replies
Bravo! Thats's the way!
Ruud Joling The Netherlands
Alan,
Please help me out. I have a #80 and I can't get the hook right. I have the Plane Book by Hack and read the section on #80 tuning. I am being dense or something.
Thanks
Frank
Frank,
All I can tell you is the way I do it; and that it works for me.
First I should mention that the card scraper I cut in half to make my blades was actually thicker than the OME blade from Stanley; and so far it works much better than the Stanley blade.
To sharpen the blade I first use a Veritas jig to put a forty-five degree bevel on the scraper blade; I also round the corners of the blade to prevent it digging in should I use the plane at an angle. I then hone the bevel on a 1200 stone--a finer stone, IMHO, is unnecessary because the file marks are parallel to the edge.
(Be sure the back of the blade is flattened and polished as well, for the same reasons you flatten and polish the back of any cutting tool.)
To turn the hook I lay the blade flat, bevel up, on a piece of scrap hardwood, so that the edge of the blade is even with the edge of the wood. I burnish the bevel at the same forty five degree angle for a few strokes to "work harden" it a bit and maybe thin out the edge a little. Then I slowly, stroke by stroke, roll the edge to about fifteen degrees or so by lowering the handle of the burnisher and moving the blade VERY slightly off the edge of the wood, while continuing to stroke back and forth. In other words, I don't try to create the hook all at once, but little by little as I move the burnisher down to the correct angle. When done you should be able to feel the hook by catching it on your fingernail.
When I put the blade in the plane (bevel side against the casting) I rest the toe of the plane on a pile of about five to ten sheets of paper and then let the blade drop down until it hits the workbench. How much I bend the blade depends on the work: more bend to take bigger shavings, less bend--or no bend--on trouble grain, softwoods, etc. The old guy that taught me most of the very little I know set his #80 flat on the bench to position the blade and then bent it to take the shaving he wanted. Try both: one or the other ought to work for you.
I hope this is helpful,
Alan
Highland Hardware has replacement blades for the Stanley #80 for $4.50 a piece.
Check out http://www.highland-hardware.com/
Catalog Number: 033922
Jase,
Thank you for the tip. I was aware that a replacement OME blade was available. (Garrett Wade, Woodcraft, Hartville and others carry it too.) But the Stanley blade is so thin that I was looking for a better one. Believe it or not the card scraper that I altered to fit the #80 was much thicker than the original from Stanley; and it works a lot better as well.
Thanks again for the tip.
Alan
Alan,
The replacement blades sold by Highland Hardware are original Stanley blades according to the seller. But if you found a thicker scraper that works better, then great. I bought my #80 brand new. The blade is probably twice as thick as any card scraper I've seen. I can't imagine using the #80 blade in my hands, let alone anything thicker. Good luck hunting.
Jase,
Your #80 came with a blade that thick? When I picked up my old #80 it had a blade about as thick as a medium-thickness card scraper. I estimate that the card scraper I cut to fit was a little less than twice as thick as the original. But if the new Stanley replacement is better, the next time I mail order something I'll get one: at about five bucks per I can afford to experiment.
Thanks for the tip.
Alan
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