Thin Kerf Saw Blades and Thick Riving Knives
Reading various articles on the benefits of thin kerf saw blades, particularly on portable table saws, I ordered a thin kerf combination and glue line rip blade for my new portable table saw.
The manual for the saw includes the detail: “You must select a blade with a Kerf width of .092″ or more…” Both blades I have purchased have kerf’s of .091″
I note in the QA:s a response indicating that “Most table saws equipped with riving knives offer a thinner knife as standard or as an accessory” Doesn’t seem to be the case with this portable table saw, at this time.
The same response indicates that riving knives should be as thin or thinner than the kerf of the saw blade.
Is equal width (Saw Blade Kerf and Riving Knife) really workable?
Is .001″ or .002″ wider Riving Knife sufficient to provide smooth “passage” of stock beyond the blade?
Is sharpening the front edge of a riving knife an alternative (although it would be modifying a manufactured tool)?
Replies
As a person who has deep respect for kickback here are my thoughts on the subject:
Equal widths could work but would require precise set-up which can be difficult with some saws. Even if perfectly set up initially you have the problem of deflection of the blade and/or the Riving Knife (RK) while in use. Thinner blades deflect more than thicker blades.
One or two thousandths doesn't seem like much of a difference. The only way to know for sure is to test it. If you have some run out in the blade or arbor it may not be an issue. The run out would create a kerf slightly wider than the thickness of the blade. Make a test cut, preferably a rip, about a foot long and measure the width of the kerf to see if run out helps you situation.
Sharpening the front edge of the RK is an interesting idea and one that in my humble opinion has merit. It's something I'd try after determining the kerf width is the same as the blade and therefore narrower than the RK. The RK is there to keep tensioned wood from closing up on or making contact with the back side of the blade, thereby preventing kickback. On highly tensioned wood the kerf closes quickly. As long as the RK is close to the back of the blade and the kerf does not close tight before making contact with the RK you should be good to go.
My last choice would be to sand or file the RK to be thinner than the blade. Good luck
Pete
Thin Kerf Saw Blades & Thick Riving Knife
Pete,
cautious testing (keeping count of my fingers) to see how the parts - Freud Thin Kerf and Bosch portable table saw splitter/riving knife assembly actually perform. It seems too close and likely to result in just what is trying to be avoided. Thank you for your comment - every idea and perspective makes it clearer.
A riving knife should be thicker than the plate thickness and less than the kerf thickness.
Knife thickness
You are totally correct on this answer. Problems will arise with blades like the Freud glue line ripper that have a very close difference in grind between the blade plate and the kerf of the cutters.
Personally, I would not use a riving knife that was thicker than the plate at all. And adjusting a riving knife that only has .001 clearance on either side of the blade plate is asking for the next to impossible. I use many types of blades, crosscuts and rippers dedicated to their designed jobs and they all have different kerfs. I'm not a combination blade person. I would need a half dozen riving knives. What a set up nightmare set up that would be.
Thin Kerf Saw Blades & Thick Riving Knife
Bruce S.
Excellent advice - Count to 10! full inventory is good!
Exactly the blade involved and the riving knife/guard assembly is on a Bosch portable - just seems a little too tight to hope for clearance - may need a different riving knife solution for the thin kerf blades.
thank you for your comment and knowledge
This was recently posted on the FOG by John Renzetti.
"Hi, Felder in their catalogs used to give a formula for the recommended
splitter thickness. It was the blade body thickness plus .2mm and this of
course was less than the kerf. The most common thickness for blades 250 to
315 is a 2.2mm body with 3.2mm kerf cut. The 2.4mm thickness splitter works
here. The larger 350mm blades mostly have a 3.5mm kerf and a 2.5mm blade
body. The next size riving knife is 2.8mm so this would work on the 350mm
blade."
The plus .2mm is .008" decimal. One mm is .03937".
Jerry P
Thin Kerf Saw Blades and thick Riving Knives
Jerry
Thank you for your insight on both comments, putting it into measurements as Felder's did helps to "see it".
Thin Kerf Saw Blade & Thick Riving Knife
Howie,
Thanks for your comment. I have checked out the price for a 2nd splitter/riving knife to have modified. Might be a little bit of a challenge in that it is also the mount for the guard and the pawls (clever folks these Bosch people) but between the paint and a few thousandths of metal - all the parts might work. the other challenge is that the splitter/RK has a vertical slot - like having two splitters/riving knives - tow potential faces to catch the end of the stock being cut.....
I sent a note asking Bosch about the problem (I saw that someone else had received an acknowledgement from Bosch that it was/is a problem) to see if maybe they would be offering a thinner RK....hope springs eternal!
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