I was recently watching Stephen Hammer’s dovetail series on this site and saw him using sandpaper wrapped around a card scraper to trim through dovetail pins. I tried out his method on some dovetails i’m currently doing for a chest of drawers and found that it works well with one problem – the paper has a tendency to gouge the bottom of the pocket. I’m probably not the first to figure this out, but I got around the problem by grinding off the teeth on the edge of a file and using that instead. I found that it works even better than the sandpaper and gave me great control for shaping the pins.
I initially tried a fine file thinking that it would make the pins smoother, but quickly had to move to a coarse file. The fine file just didn’t remove enough and I had to bear down harder which reduced my control. With a coarse file the pins are plenty smooth, i can remove material as fast as I want, and the light tough affords me great control. I have to say that the last set of dt’s I cut with this method is the best I’ve ever made and it only took me about 20mins from router to completely fit for a 20″ dresser side with 12 pins.
I also use Hammer’s taper jig for cutting tails on the bandsaw and rarely need to clean them up if I have a fine blade on the bandsaw and have it tuned fairly well. I haven’t tried it yet, but grinding the edge of the file on an angle would allow you to get right into the corners if you needed to. Of course, your pins would need to be large enough to fit the file in the first place.
This isn’t rocket science, but I thought maybe it would help someone. I, for one, got much better results from skipping the chisel when paring pins and using the file instead.
Aaron
Replies
More practice with the chisel. Sharp . . . chisel
A file will tend to burnish the surfaces. This is undesirable for the following reasons :
reduced glue joint strength
the glue will tend to bead up rather than spread out because the burnished surface has higher surface tension. The sanding reduces the surface tension. So does chiseling.
Filing can push wood fibers out on the side of the work the file exits. This can make the joint appear to be a poorer fit than it actually may be and at the very least makes the scribed lines harder to see.
Parring with a chisel in the right way will not break out wood fibers.
It is easier to pare to a knifed line with a chisel than with a file. Start it exactly where one wants it and cut. Filing and hoping to get the right number of strokes seems hit or miss and looking after each stroke sounds inefficient.
Sanding or filing will (I have found from my experience ) always round the area that you intend to keep flat. In many cases it is even desirable to make the "flat" actually microscopically concave for a better / tighter looking fit up.
By the way there are files available that do not have teeth on the edge for the reason you have mentioned. But you probably already know that.
Nope . . . I will be sticking to my nice chisels.
PS: one area I have found use for files is to trim the ends of the pins after the dovetail joint is glued up and cured. A bit of tape on the end of the file to protect the drawer side. Burnishing is actually kind of desirable in this case because it shows off the end grain of the pins nicely.
PPS: router ? What is this router you mention for dovetaling ?
: )
Router - it's an off-shoot of the "git-er-done" (to be spoken with the appropriate Cableguy accent) concept. Although routers have existed for many decades, their application to fine woodworking is still a matter of considerable controversy. ;-)
Well Then
Is there a router attachment that I can use to make my iPad stop dropping out of the FWW site ?
It didn't used to do that. May be a change in the forum soft ware here or may be due to the fancy interactive/full function wowiezowie new generation iBooks that I just bought that are about as touchy as a mother in law who has just been invited over to see the old artist's studio where her daughter is going to live.
Or what ?
iPad jigs
Have you considered a PC OmniJig for your iPad? That way, you could position your tail wherever it needed to be for proper viewing. ;-)
The problem with iPads and iPhones is that they don't follow existing industry standards for HTML and CSS, so all the forum-software makers are being forced to adapt to what Apple wants to do to preserve their battery life. Once again, the tail is wagging the dog.
Oh Thanks !
You have enlightened me.
HTML and CSS vs Apple's ideas etc.
I sometimes forget and try to operate in the Netflix web site using the iPad. Boy howdy does that suck. Well in the past; the last couple of times I forgot how bad it can be and just tried to change something in my Que it has actually worked pretty well. In the past though it was enough to make me just burst out laughing it was so slow or uncooperative.
Usually I am disappointed in the apps for web sites, partly because I can't enlarge things like I can on the regular site and can't navigate around as completely and I just go to the regular .com site. The BBC news site verses the app is one example.
Using the iPad I go to the BBC almost every day but I never use the iPad app for the BBC.
Dovetails
. I am no purist when it comes to power tools or jigs, I have a shop full of them, However with the exception of a Keller dovetail jig which is only used on "production" cabinet drawers my jigs are always shopmade. With that being said I think many new woodworkers cheat themselves by not taking the time to learn hand skills. This is especially true of dovetails. A custom piece deserves no less, not to mention the satisfaction of hand cutting them. I also believe there is a subtle character to hand made dovetails that is unmatched by a router and jig.
Try cutting the tails, whether full or half blind with a good dovetail saw precisely to the layout line, then chopping or paring to the lines with a sharp chisel, with a bit of practice further fitting is less likely to be needed-if it is a chisel is far superior to a file or sandpaper. I also sometimes use a router freehand to waste the majority of material between the pins of half blinds but I had to chuckle at the guy in your article, it looks like he is trying to drive a tack with a sledgehammer(with due respect if it works for him-have at it), a laminate trimmer with a sprial 1/4" bit makes more sense to me..
As an aside, I was working on a sill cupboard a few weeks ago, I was joining the top to the sides with through dovetails. The sides were six feet tall and very awkward, as the dovetails would be completely hidden from view in the finished piece I thought "what the hell" and took the Keller jig from its hook where it's been for a couple of years or so.... then I started thinking about dragging out the router, bit changes, test cuts, noise and dust and hung it back up. I cut the tails and pins on a step ladder and chopped out the waste with a chisel and mallet flat on my bench ,I doubt it took much longer than the jig would have.and was much more satisfying.
Just my two cents
Whatever you choose to do, have fun and good luck
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