I have used Minwax Wipe-On Polyurethane on several pieces and like the results. However, there is a residual smell that does not disappear for several weeks and if it is enclosed, for months. The last piece was a large, openshelf bookcase. The wood was long-leaf pine that I had recovered from a 100 year old house. I applied two coats with 3 -4 hours between coats, waited overnight, and then applied 1 coat of clear and finished with one coat of satin for a total of four coats. I brushed on the first two coats, sanded with 400 grit, and then wiped on the last two coats with a Viva paper towel, a technique I learned from FW. The backing is masonite with a faux finish using gesso for texture, arcylic artist paint for color, and water based gel stain for the patina. Ithought it would be wise to seal this backing, and I used nearly a pint of satin wipe on poly on the masonite because it acted like a sponge. The end result is a nice piece but one that has such an odor that it is making my wife ill. I am faced with removing it from the house. I have several questions.
1. Why does this product have such a lingering smell?
2. If I used fast dry varnish (Sherman Williams) (not polyurethane) and low order mineral spirits as discussed in the FW Article, would it have a the same resulting smell or is the chemistry different? I have used this technique before with good results after 6 coats.
3. Is there anyway to seal the backing that has been coated in a pint of poly with another product such as shellac that would seal in the odor?
Basically, this is a chemistry problem regarding off gasing of wipe on polyurethane. This has become a serious problem. Thanks. ED
Replies
Oil based varnish takes a long time to cure--and the odor is the result of that curing process. In most cases the thinner--mineral spirits and the like will evaporate in relatively short order and doesn't really contribute to the long term odor. I imagine different products have different odor producing "capacities" but haven't done any comparative studies of the matter. The linseed oil base of the poly will have different odors than tung oil based or soya based varnishes.
The general rule is never use any oil or oil based finish on interiors of casework because of the lingering odor.
You may have generated a very slow curing situation with the masonite. Such heavy applications shut off much of the oxygen supply to the part that has penetrated deepest, retarding its cure. The slow out gassing could continue for quite a long period I suspect. You might be able to seal some odor with shellac, but I would not do that until the piece has had a fairly lengthy time to cure since the shellac sealer will also retard curing.. A warm environment will accelerate curing.
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