Happy Holidays everyone … I hope you all had a relaxing weekend … We’re working on a really big kitchen island … One of my guys jokes that it’s big enough to be called a continent … It’s 16′ x 4′ and is pretty much complete now except for the finishing which we may or may not do in house … This week coming up we will make up some distressed, dark, sample boards and, if they are approved, we’ll go at it in the New Year… It’s up on wheels now and is designed to break into three pieces for moving … The 3/4 turned quartered oak columns were a challenge as was finding the 16′ quartersawn oak for the long panel and the face board … Supporting the overhanging granite and keeping the 16′ face board straight was also an engineering challenge … To see more and bigger photos and read more about the construction of this project, visit our dorset custom furniure blog at this link
Best wishes to all for a healthy and prosperous new year … dan
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the side where your friends sit when you're cooking
the business side ... first space is for an undercounter frig, other spaces for a dishwasher and microwave ... there is a sink in the center columned area
we had good drawings from the architect that we colored to separate the elements (face frame, boxes, overhanging cornices, columns etc.) so that the information was easier to absorb ....
details
the boxes
gluing up and turning .. we first roughed them out using our vega duplicator
Will cleaning up the roughed out columnns freehand
because of the design and dimensions of the turned section, the spec for 'quartered oak' , and the availabel thicknesses of quartersawn stock, we had to glue the columns up solid ... they weighed about 32 pounds each when they went on the lathe and about 16 pounds when they came off ...
the two step jig for removing the quarter
attaching the columns and the structural support of the overhanging cornice boards
there were a number of structural and detail attachment challenges to work out along the way ...
the eight columns ... the square tenons on the top and bottom we cut on the bandsaw using the same jig, modified slightly
With its graceful curves, cabriole legs, and ornamental back splat, a Queen Anne side chair is a bucket list build for many woodworkers. Dan Faia had a very specific Queen…
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